Are you looking for precision and quality in EDM machining? With so many factories out there, it’s crucial to know which ones stand out. Discovering the best options can save you time and money. Dive in to find the top EDM machining service factories that meet your needs!
Wire EDM Services | EDM Machining – eMachineShop
Product Details: Wire EDM Services offered by eMachineShop for precision machining using electrical discharge machining.
Technical Parameters:
– 50+ Materials available
– Typical surface finish between 16 and 64 microinches
Application Scenarios:
– Production of aircraft and aerospace components
– Manufacturing of automotive equipment and medical devices
Pros:
– Can produce sharp inside corners and intricate shapes
– High precision with tight tolerances
Cons:
– Limited to electrically conductive materials
– Slower material removal rate compared to CNC milling
Wire EDM Machining Services – Astro Machine Works
Product Details: Wire EDM Machining Services offered by Astro Machine Works, utilizing Electrical Discharge Machining (EDM) for high-precision part manufacturing.
Technical Parameters:
– Tolerances as small as ±0.0001 inches
– Suitable for various materials including hard metals
Application Scenarios:
– Mold and die manufacturing
– Prototype production and medical devices
Pros:
– High precision and intricate part creation
– Efficient production with minimal tool wear
Cons:
– Limited to conductive materials
– Potentially higher costs compared to traditional machining for some applications
EDM Machining Services: Wire EDM & Sinker EDM | RAM Tool, Inc.
Product Details: Electrical Discharge Machining (EDM) services for precision machining of hard materials.
Technical Parameters:
– EDM Sinker: Mitsubishi EX30, 100 AMP, Travel Capacity: 27.6″ x 19.7″ x 13.8″
– EDM Wire: Mitsubishi FA20S, Travel Capacity: 19.7″ x 13.77″ x 11.8″
Application Scenarios:
– Machining hard materials like hardened steel and titanium.
– Producing intricate geometries and designs.
Pros:
– High precision with tight tolerances.
– No mechanical stress on the workpiece.
Cons:
– Limited to conductive materials.
– Potentially slower than traditional machining for some applications.
Wire EDM | EDM Machining | EDM Services – KLH Industries
Product Details: Wire EDM services provided by KLH Industries, specializing in high-precision machining since 1987.
Technical Parameters:
– +/- 0.0001” tolerance
– 29” X 19” X 26” work envelope
Application Scenarios:
– Projects requiring intricate tolerances and surface finish requirements
– High volume production of precision parts from brittle materials
Pros:
– High precision and repeatability
– Ability to cut all conductive materials
Cons:
– Slower process compared to conventional CNC machining
– Not suitable for projects that do not require tight tolerances
XACT Wire EDM: Wire EDM Shop | EDM Manufacturing
Product Details: Wire EDM and small hole EDM services provided by XACT Wire EDM, a leading wire EDM shop with ISO 9001:2015 certification.
Technical Parameters:
– High-end machines for wire EDM
– Advanced CMM and video inspection capabilities
Application Scenarios:
– Die making
– Mold building
Pros:
– High quality and precision in services
– Quick turnaround and reliable delivery
Cons:
– Limited to wire EDM methods
– Potentially higher costs compared to conventional machining
EDM Machining Service
Product Details: EDM Machining Services including Wire EDM, Sinker EDM, Small Hole EDM, Water Jet Machining, and CNC Machining.
Technical Parameters:
– Wire EDM: Wire diameters of .004″ to .012″, table travel up to 13.7″ x 19.68″, Z…
– Sinker EDM: Tolerances up to .0001″, standard work envelope capacity of 18″x13″x…
Application Scenarios:
– Medical device manufacturing.
– Aerospace component production.
Pros:
– High precision and accuracy in machining.
– Versatile machining methods for various materials.
Cons:
– Potentially higher costs compared to conventional machining.
– Requires specialized knowledge and equipment.
Wire EDM Services | Wire EDM Capabilities | XACT Wire EDM
Product Details: Precision Wire EDM Machining from Prototypes through Production
Technical Parameters:
– Tolerances to +/-.0001”
– Pieces up to 16” thick can be machined
Application Scenarios:
– Medical machining
– Automotive
Pros:
– No custom tooling required – delivery times are short
– Improved surface finishes – no additional finishing or polishing needed
Cons:
– Limited to conductive materials
– Potentially higher costs for small production runs
Wire EDM Machining | Service | Quote – Xometry
Product Details: Wire EDM Machining Service offers high-quality wire EDM parts with free shipping in the US. Certified under ISO 9001:2015, AS9100D, IATF 16949:2016 & ISO 13485.
Technical Parameters:
– Uses a thin single strand of wire fed through the part with deionized water.
– Provides a smooth surface finish without the need for post-processing.
Application Scenarios:
– Aerospace and Defense components.
– Medical device manufacturing.
Pros:
– High precision and quality of machined parts.
– Fast turnaround time for production.
Cons:
– Potentially higher costs compared to traditional machining methods.
– Limited to conductive materials.
EDM Machining Services | Electric Discharge Machining
Product Details: Electrical Discharge Machining (EDM) services specializing in Sinker EDM and Wire EDM.
Technical Parameters:
– Precision cutting
– Oil-free parts
Application Scenarios:
– Semiconductor equipment
– Medical devices
Pros:
– High precision cuts
– Innovative solutions for complex designs
Cons:
– Limited to specific industries
– Potentially higher costs compared to traditional machining
Wire EDM Machine Shop | Wire EDM Services – Custom EDM
Product Details: Wire EDM machining services specializing in complex geometries, tight tolerances, and small features from conductive materials.
Technical Parameters:
– Standard tolerances of 0.0010″ to 0.0005″
– High precision tolerances as tight as 0.0001″ (2 microns)
Application Scenarios:
– Aerospace components
– Medical components
Pros:
– Ability to produce complex shapes with tight tolerances
– No contact with the workpiece prevents damage to delicate materials
Cons:
– Limited to conductive materials
– Potentially higher costs compared to traditional machining methods
Related Video
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Wire EDM Services | EDM Machining – eMachineShop | Wire EDM Services offered by eMachineShop for precision machining using electrical discharge machining. | – Can produce sharp inside corners and intricate shapes – High precision with tight tolerances | – Limited to electrically conductive materials – Slower material removal rate compared to CNC milling |
| Wire EDM Machining Services – Astro Machine Works | Wire EDM Machining Services offered by Astro Machine Works, utilizing Electrical Discharge Machining (EDM) for high-precision part manufacturing. | – High precision and intricate part creation – Efficient production with minimal tool wear | – Limited to conductive materials – Potentially higher costs compared to traditional machining for some applications | astromachineworks.com |
| EDM Machining Services: Wire EDM & Sinker EDM | RAM Tool, Inc. | Electrical Discharge Machining (EDM) services for precision machining of hard materials. | – High precision with tight tolerances. – No mechanical stress on the workpiece. | – Limited to conductive materials. – Potentially slower than traditional machining for some applications. |
| Wire EDM | EDM Machining | EDM Services – KLH Industries | Wire EDM services provided by KLH Industries, specializing in high-precision machining since 1987. | – High precision and repeatability – Ability to cut all conductive materials |
| XACT Wire EDM: Wire EDM Shop | EDM Manufacturing | Wire EDM and small hole EDM services provided by XACT Wire EDM, a leading wire EDM shop with ISO 9001:2015 certification. | – High quality and precision in services – Quick turnaround and reliable delivery | – Limited to wire EDM methods – Potentially higher costs compared to conventional machining |
| EDM Machining Service | EDM Machining Services including Wire EDM, Sinker EDM, Small Hole EDM, Water Jet Machining, and CNC Machining. | – High precision and accuracy in machining. – Versatile machining methods for various materials. | – Potentially higher costs compared to conventional machining. – Requires specialized knowledge and equipment. | edmmachiningservice.com |
| Wire EDM Services | Wire EDM Capabilities | XACT Wire EDM | Precision Wire EDM Machining from Prototypes through Production | – No custom tooling required – delivery times are short – Improved surface finishes – no additional finishing or polishing needed |
| Wire EDM Machining | Service | Quote – Xometry | Wire EDM Machining Service offers high-quality wire EDM parts with free shipping in the US. Certified under ISO 9001:2015, AS9100D, IATF 16949:2016 &… | – High precision and quality of machined parts. – Fast turnaround time for production. |
| EDM Machining Services | Electric Discharge Machining | Electrical Discharge Machining (EDM) services specializing in Sinker EDM and Wire EDM. | – High precision cuts – Innovative solutions for complex designs | – Limited to specific industries – Potentially higher costs compared to traditional machining |
| Wire EDM Machine Shop | Wire EDM Services – Custom EDM | Wire EDM machining services specializing in complex geometries, tight tolerances, and small features from conductive materials. | – Ability to produce complex shapes with tight tolerances – No contact with the workpiece prevents damage to delicate materials | – Limited to conductive materials – Potentially higher costs compared to traditional machining methods |
Frequently Asked Questions (FAQs)
What is EDM machining?
EDM machining, or Electrical Discharge Machining, is a manufacturing process that uses electrical sparks to remove material from a workpiece. It’s ideal for creating complex shapes and precise details in hard materials, making it popular in industries like aerospace and automotive.
What materials can be machined using EDM?
EDM can work with a variety of materials, including metals like steel, titanium, and copper. It’s particularly effective for hard materials that are difficult to machine using traditional methods, allowing for high precision and intricate designs.
How does the EDM process work?
The EDM process involves creating a series of rapid electrical discharges between an electrode and the workpiece. These discharges generate heat, which melts and vaporizes the material, allowing for precise shaping without physical contact.
What are the advantages of using EDM machining?
EDM machining offers several advantages, including high precision, the ability to create complex geometries, and minimal tool wear. It also produces a smooth surface finish and can work with hard materials that are challenging for conventional machining.
How long does an EDM machining project typically take?
The duration of an EDM machining project depends on factors like the complexity of the part, material type, and production volume. Simple parts may take a few hours, while more intricate designs can take several days. Your specific timeline will be discussed during the project planning phase.