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Manufacturing Insight: Cnc Machine 3
Manufacturing Insight: CNC Machine 3 at Honyo Prototype
Shenzhen Honyo Prototype leverages advanced CNC machining capabilities to deliver precision prototypes and low-volume production parts critical for accelerating product development cycles. Central to our high-mix, high-precision machining service is CNC Machine 3, a state-of-the-art 5-axis vertical machining center engineered to tackle complex geometries and stringent tolerance requirements inherent in modern engineering designs. This platform is not merely a tool but a strategic asset within our integrated manufacturing ecosystem, enabling the transformation of intricate CAD models into physically validated components with exceptional repeatability and surface integrity. Its deployment addresses a critical industry gap: the need for rapid, accurate fabrication of parts that would otherwise require costly multi-setup operations or prohibitively expensive tooling on conventional 3-axis equipment.
CNC Machine 3 excels in producing components demanding tight tolerances, organic surfaces, undercuts, and deep cavities – common challenges in aerospace brackets, medical device housings, and fluid dynamics prototypes. The machine’s simultaneous 5-axis motion capability significantly reduces the need for manual repositioning, minimizing cumulative error and fixture complexity while drastically cutting lead times. This translates directly to faster time-to-test for our clients and enhanced geometric accuracy in the final part. Honyo’s strategic investment in this technology underscores our commitment to solving complex manufacturing problems without passing on unnecessary cost or delay, a principle fundamental to our B2B partnership model.
The technical foundation of CNC Machine 3 ensures consistent performance under demanding prototyping conditions. Key specifications are detailed below:
| Parameter | Specification |
|————————|———————————–|
| Axis Configuration | 5-Axis Simultaneous (XYZABC) |
| Maximum Travel (X/Y/Z) | 700 x 500 x 450 mm |
| Spindle Speed | 24,000 RPM, HSK-A63 Interface |
| Positioning Accuracy | ±0.005 mm |
| Repeatability | ±0.003 mm |
| Control System | Siemens SINUMERIK 840D sl |
| Maximum Workpiece | Ø 600 mm x 400 mm height |
Honyo Prototype maximizes the potential of CNC Machine 3 through rigorous process control and deep materials expertise. Our engineering team employs advanced CAM strategies specifically optimized for 5-axis contouring and high-speed machining, utilizing toolpath simulation to prevent collisions and ensure optimal surface finishes. Material knowledge is paramount; we routinely machine challenging alloys including titanium Ti-6Al-4V, Inconel 718, and high-temperature plastics like PEEK, applying tailored cutting parameters and coolant strategies to maintain dimensional stability and part integrity. Comprehensive in-process inspection using on-machine probing and post-process verification via CMM ensures adherence to AS9100 and ISO 9001 quality standards before any part leaves our Shenzhen facility.
Ultimately, CNC Machine 3 embodies Honyo’s core value proposition: transforming design complexity into manufacturing simplicity. By integrating this capability with our end-to-end project management, rapid quoting, and secondary finishing services, we provide clients a single-source solution for prototypes that accurately reflect production intent. This machine is a testament to our dedication to enabling innovation through precision manufacturing, ensuring your next-generation designs move swiftly from concept to functional validation.
Technical Capabilities
CNC Machine 3 – Technical Capabilities
CNC Machine 3 at Shenzhen Honyo Prototype is a high-precision, multi-axis machining center engineered for complex part production across aerospace, medical, automotive, and industrial sectors. This advanced system supports 3-axis, 4-axis, and 5-axis milling operations, as well as precision turning, enabling the fabrication of intricate geometries with exceptional accuracy and surface finish. Designed for both prototyping and low-to-mid volume production, CNC Machine 3 integrates state-of-the-art control systems, high-rigidity spindle technology, and automated tool changers to ensure consistent performance and reduced cycle times.
The machine features a maximum work envelope of 800 mm × 600 mm × 500 mm (X-Y-Z), accommodating a wide range of part sizes. It operates with a spindle speed range of 8,000 to 24,000 RPM, adjustable based on material and cutting strategy, and supports tooling up to 120 mm in length with HSK-63 or CAT-40 interface options. The 5-axis simultaneous machining capability allows for dynamic orientation of the cutting tool relative to the workpiece, minimizing setup changes and enabling single-setup machining of complex 3D surfaces. Rotary axes provide ±180° rotation on the A-axis and 360° continuous rotation on the C-axis, ensuring full access to undercuts and angled features.
For turning operations, CNC Machine 3 is equipped with a dual-spindle configuration and live tooling, supporting bar stock up to Ø65 mm. This hybrid functionality enables seamless transition between milling and turning processes, ideal for parts requiring both rotational symmetry and off-center features. The integrated coolant system and chip conveyor ensure stable thermal conditions and continuous operation during extended runs.
Tight-tolerance machining is a core strength of CNC Machine 3. With a positioning accuracy of ±0.005 mm and repeatability of ±0.002 mm, the system consistently achieves precision down to ±0.01 mm on critical dimensions. Advanced in-process probing and tool length measurement systems enable real-time compensation, minimizing drift and ensuring dimensional integrity across batches.
The machine is compatible with a broad spectrum of engineering materials, including aluminum alloys, stainless steel, titanium, brass, PEEK, polycarbonate, and acetal. Material selection is optimized based on functional requirements such as strength, corrosion resistance, thermal stability, and machinability.
The following table summarizes achievable tolerances and compatible materials:
| Feature Type | Standard Tolerance | Tight Tolerance Capability | Notes |
|——————–|——————–|—————————-|——-|
| Linear Dimensions | ±0.05 mm | ±0.01 mm | Up to 150 mm; ±0.02 mm beyond |
| Hole Diameter | ±0.03 mm | ±0.01 mm | Reamed/precision bored |
| Positional Accuracy| ±0.03 mm | ±0.01 mm | Relative to datum |
| Surface Finish (Ra)| 3.2 μm | 0.8 μm | Machined; 0.4 μm with polishing |
| Angular Features | ±0.1° | ±0.05° | Measured over 50 mm |
| Material Category | Examples | Max Achievable Tolerance |
|———————|———————————–|————————–|
| Aluminum Alloys | 6061, 7075, 2024 | ±0.01 mm |
| Stainless Steel | 303, 304, 316, 17-4 PH | ±0.01 mm |
| Titanium Alloys | Grade 2, Grade 5 (Ti-6Al-4V) | ±0.015 mm |
| Engineering Plastics| PEEK, PC, POM, Nylon | ±0.02 mm |
| Brass & Copper | C36000, C11000 | ±0.01 mm |
CNC Machine 3 is supported by our ISO 9001-certified quality management system, with full inspection capabilities using CMM, optical comparators, and surface roughness testers. This ensures every component meets stringent technical and regulatory standards.
From CAD to Part: The Process
CNC Machine 3 Production Workflow: From CAD to Finished Part
Shenzhen Honyo Prototype utilizes a streamlined, technology-driven workflow for CNC Machine 3 operations, ensuring precision, efficiency, and rapid turnaround for complex prototype and low-volume production components. This integrated process minimizes errors and maximizes first-pass yield, directly translating customer CAD data into high-integrity physical parts. The workflow rigorously follows three critical phases: AI-Powered Quoting, Collaborative Design for Manufacturability (DFM), and Precision Production Execution.
The process initiates upon receipt of the customer’s native CAD file. Our proprietary AI Quote engine instantly analyzes the 3D geometry, material specification, required tolerances, and surface finish parameters. This system cross-references Honyo’s extensive machining database, current machine load, and material costs to generate a highly accurate, real-time cost estimate and lead time within minutes. This immediate feedback empowers customers to make informed design or sourcing decisions early, significantly accelerating project initiation compared to traditional manual quoting methods. The AI system flags potential high-cost features or extended cycle times based solely on geometric complexity before engineering review.
Following quote acceptance, the CAD model undergoes rigorous DFM analysis by our senior manufacturing engineering team. This is not a rejection gate but a collaborative optimization step. Engineers meticulously review the design for CNC Machine 3’s specific capabilities, identifying opportunities to enhance manufacturability without compromising functional intent. Key considerations include optimizing wall thicknesses for rigidity, verifying achievable tolerances within the machine’s performance envelope, suggesting minor feature modifications to reduce setups or tool changes, and validating the most efficient fixture strategy. The outcome is a detailed DFM report presented to the client, outlining actionable recommendations to improve yield, reduce cost, and ensure robust production. Implementing these suggestions is strongly advised to leverage Machine 3’s full potential.
Upon DFM sign-off, production commences on CNC Machine 3, a high-precision 5-axis vertical machining center. The validated CAD model is imported into our Mastercam environment, where certified programmers develop optimized, collision-free toolpaths. Critical machine parameters are defined based on the validated DFM output and material properties. The machine operator meticulously sets up the workholding, verifies datum references, and loads the approved tooling sequence. CNC Machine 3 then executes the program, utilizing simultaneous 5-axis motion for complex geometries, high-speed spindles for superior surface finishes, and in-process probing for critical feature verification. Throughout machining, stringent in-process inspections ensure dimensional compliance. Final parts undergo comprehensive CMM validation against the original CAD model before shipment, guaranteeing tolerance adherence and surface quality.
CNC Machine 3 Key Production Specifications
| Parameter | Specification |
|——————–|—————————-|
| Machine Type | 5-Axis Vertical Machining Center |
| Travel (X/Y/Z) | 700 mm / 600 mm / 500 mm |
| Spindle Speed | 24,000 RPM |
| Positioning Accuracy | ±0.005 mm |
| Typical Tolerance | ±0.01 mm (standard) |
This structured workflow, underpinned by AI efficiency and deep manufacturing expertise, ensures Shenzhen Honyo Prototype consistently delivers complex CNC machined parts with exceptional speed, quality, and reliability, directly meeting the demanding requirements of advanced prototyping and bridge production. Reduced iteration cycles are a direct result of this integrated approach.
Start Your Project
Start Your CNC Machining Project with Precision and Confidence
At Shenzhen Honyo Prototype, we specialize in high-precision CNC machining services tailored to meet the rigorous demands of engineers, product developers, and manufacturing teams across industries. Our CNC Machine 3 is engineered for superior accuracy, surface finish, and repeatability, making it ideal for rapid prototyping, bridge production, and low-volume manufacturing runs. Whether you’re developing aerospace components, medical devices, or industrial equipment, our capabilities ensure your design transitions seamlessly from concept to physical part.
CNC Machine 3 is optimized for multi-axis precision machining, supporting complex geometries and tight tolerances down to ±0.005 mm. With an expanded work envelope and high-speed spindle capabilities, it accommodates a wide range of materials—from aluminum alloys and stainless steel to engineering plastics like PEEK and PTFE. Our team of certified manufacturing engineers oversees every stage of production, ensuring quality control through real-time monitoring and post-process inspection using calibrated CMM equipment.
To get started, simply provide your 3D CAD model in STEP, IGES, or native SolidWorks format. Our quoting system evaluates manufacturability, material selection, and setup requirements within hours—not days. We support both prototype and production quantities, with lead times as fast as 3–5 business days for standard parts. Surface finishes, heat treatments, anodizing, and other secondary operations are available upon request.
We understand that every project has unique technical and logistical requirements. That’s why we offer personalized engineering consultations to optimize your design for machinability, reduce costs, and accelerate time to market. Our facility in Shenzhen is equipped with the latest automation and tooling systems, ensuring consistent quality and on-time delivery for clients worldwide.
Below are the key technical specifications of CNC Machine 3:
| Parameter | Specification |
|——————————-|——————————————-|
| Machine Type | 5-Axis CNC Machining Center |
| Spindle Speed | 24,000 RPM |
| Axis Travel (X-Y-Z) | 700 mm × 500 mm × 450 mm |
| Positioning Accuracy | ±0.005 mm |
| Repeatability | ±0.002 mm |
| Maximum Workpiece Weight | 300 kg |
| Supported Materials | Aluminum, Steel, Stainless Steel, Brass, PEEK, ABS, Nylon, and more |
| Control System | Siemens SINUMERIK 840D |
| Tool Magazine Capacity | 30-tools automatic changer |
| Coolant System | High-pressure through-spindle cooling |
Partnering with Shenzhen Honyo Prototype means gaining access to advanced manufacturing technology backed by expert engineering support. We are committed to delivering parts that meet exact design intent, every time.
Ready to move forward? Contact Susan Leo today at info@hy-proto.com to submit your design files, request a quote, or schedule a technical consultation. Let us help you bring your next innovation to life with precision CNC machining you can trust.
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