MANUFACTURING SOLUTION

High-Volume Production

Ready to scale? We provide a seamless transition from prototyping to mass production, ensuring quality, consistency, and cost-effectiveness for your product's lifecycle.

Discuss Your Production Needs

A rack full of aluminum parts undergoing batch anodizing, representing high-volume production

Transitioning from Low-Volume to High-Volume

High-volume production is the most cost-effective way to produce parts, but it requires significant upfront investment in tooling. This transition makes sense when you have validated your design, established market demand, and need to produce tens of thousands to millions of parts.

Our Mass Production Capabilities

Production Injection Molding

This is the cornerstone of high-volume plastic part manufacturing. We design and build robust, multi-cavity molds from hardened tool steel (like H13 or S7) that are capable of producing millions of identical parts with extremely low per-part costs and fast cycle times. We can also implement automation for part handling and quality control.

Automated CNC Machining

For high-volume metal parts, we utilize automated CNC cells. This involves robotic loading and unloading of raw material, in-machine probing for quality checks, and optimized tooling for long production runs. This reduces manual labor and allows for 24/7 "lights-out" manufacturing, significantly lowering the cost of machined parts at scale.

High-Volume Production FAQ

How much does a production injection mold cost?

The cost of a hardened steel production mold is a significant investment and can range from $10,000 for a simple part to over $100,000 for a large, complex, multi-cavity mold. The cost is justified by the extremely low piece-part price it enables over a long production run.

What is a multi-cavity mold?

A multi-cavity mold has multiple identical impressions (cavities) of the same part. For example, a 4-cavity mold produces four parts with every single cycle of the machine. This dramatically increases production output and reduces the per-part cost, making it essential for high-volume manufacturing.

Can you help us transition our design from a prototype to a production part?

Yes, this is a core part of our service. Our engineers will work with your team to perform a detailed DFM analysis on your prototype design, identifying opportunities to optimize it for high-volume production. This may include small changes to draft, wall thickness, or features to improve cycle time and reduce tooling complexity.